Hot-working
Industries That Benefit From Monel 400 Pipe Fittings
The piping component known as a pipe fitting is used to blind a pipe, split off, and alter the pipeline's path. It is used to adjust the length of the pipe bore. There are numerous ways to join pipes and their fittings, and as a result, there are diverse types of pipe fittings. Without fittings, we wouldn't be able to deliver fluid across a great distance in the pipe network.
Electricity production, petroleum refining, seawater gear, heat exchangers, pharmaceutical tools, and many more sectors employ Monel 400 Pipe Fittings.
What Are The Common UNS N04400 Tee Types Available?
Different metals and alloys are used to make pipes. Different kinds of fittings can be used to connect them. One such fitting composed of a nickel-copper alloy is the Alloy 400 Elbow fitting. Even at high temperatures, saltwater and steam can't penetrate Monel pipe fittings. Salts and corrosive solutions won't harm them either. Fittings are supposed to be resilient to stress corrosion breaking in freshwater Monel. These fittings are not affected by heat or high temperatures. Even at absolute zero, Monel 400 fittings exhibit remarkable mechanical qualities. They are referred to as versatile because of this.
The standard shapes of this alloy are hexagon, round, strip, sheet, or wire.
How To Calculate The Thickness Of A Alloy 400 Elbow?
According to ASME B16.9, the thickness of a UNS N04400 Elbow is determined using the following formula:
A tube that has been bent at an inclination (such as 45°, 90°, and 180°) is called an elbow. The exterior of the tube has less strain than the inside. Ensure that the pipe's outside thickness is needed. So that the elbow is constructed using a "thicker" pipe to minimise this effect. In general, the thickness needed for the inner side is more than the thickness needed for the outer surface. The backarc is the lowest and most severely scoured position, which accounts for this
Table of content
Monel 400 Pipe Fittings
Size
SCH
Types
ASME
Properties Of Monel Alloy 400 Weld Fittings
Hot-working
Welding
Machinability
Monel 400 Pipe Fittings Specification
Specification | Monel 400 Pipe Fittings |
---|---|
Use In | Marine & dredging Sanitation Process Instrumentation Oil and Gas Petrochemical/ Refinery/Chemical Power etc. |
Testing | Hydrostatic testing machine Magnetic particle detector Direct-reading Spectrograph UI trasonic flaw detector |
Transportation In | Air & Ocean |
Types Of Schedule | SCH 5S To SCH XXS |
Manufacturer Types | Buttweld Elbow (45 Deg Elbow/ 90 Deg Elbow/ 180 Deg Elbow/ With Long Radius & Short Radius Elbow) Buttweld Tee ( Reducing Tee, Equal Tee, Unequal Tee, Lateral Tee, Straight Tee, Barred Tee, Split Tee) Buttweld Cap (Square Cap/ Round Cap/ Rectangular Cap/ “U” Shape Cap/ “I” Shape Cap/ Oval End) Buttweld Reducer (Eccentric Reducer And Concentric Reducer) Buttweld Cross (Reducing & Equal Cross) Buttweld Bend ( Long Radius Bend/ 3D Bend/ 5D Bend) |
Brand Name | Schulzmann |
Available Packing | Packing In Plywood Box And Plywood Pallet |
Equipment | Pushing Machine Press machine electric bevelling machine |
Available Coating | Oil Black Paint Yellow Transparent Anti-rust Paint Zinc Plated Cold and Hot Dip Galvanized |
Manufacturing Productivity | 500 ton per month |
Certificate | ISO |
Payment Type | L/C,T/T,D/P,Paypal |
Supply Ability | 300 Ton Per Month |
Size Of Manufacturer | BW (Buttweld) 1½" NB to 80" NB SMLS (Seamless) 4” to 24” Weld (Welded) 2” to 36” |
Fittings Connection Types | Buttweld/ Threaded and Instrumentation/ Hydraulic/ Forged |
Alloy 400 Pipe Fittings Price List
Description | Price In US ($) |
---|---|
ECC REDUCER 16 X 12 WELDED MONEL 400 | US $6831.95 Per KG |
WELDOLET 12 X 3/4 MONEL 400 | US $2099.38 Per KG |
ELBOW 12 90 DEG, WELDED ASTM B366, UNS N04400 MONEL 400 | US $9641.67 Per KG |
REDUCING TEE SCH 40 BW ASTM B 366 GR WPNC S ALLOY NO4400 | US $1261.27 Per KG |
1 INCH, S40, TEE MONEL 400 | US $274.28 Per KG |
2 INCH, S/10 90 DEG ELL, MONEL | US $890.90 Per KG |
ALLOY 400 1 3000# S/W FULL CPLG, MONEL | US $323.34 Per KG |
2 INCH, S/10 TEE | US $1384.11 Per KG |
ALLOY 400 1 SCH 40 X 2 SCH 10 WOL | US $356.83 Per KG |
1 INCH, S40, 90 DEG ELBOW, MONEL 400 | US $602.15 Per KG |
ALLOY 400 2 SCH 10, MONEL 400, SMLS LR 90 ELBOW | US $890.90 Per KG |
ELBOW 2, SCH.160,BW 90 DEG LR, MONEL 400 | US $1063.43 Per KG |
MONEL 400, ELBOW 1.5, SCH.XXS,BW 90 DEG LR, SB366 UNSN04400 | US $902.31 Per KG |
Types Of ASTM B366 Monel 400 Fittings
Monel 400 45 Deg Elbow
Monel 400 Alloy 90 Deg Elbow
Monel Alloy 400 180 Deg Elbow
Alloy 400 Long Radius Elbow
DIN 2.4360 Short Radius Elbow
UNS N04400 1D Elbow
Monel 400 3D Elbow
Monel 400 5D Elbow
Monel 4400 10D Elbow
Monel Reducing Tee
SCH 10 Monel Equal Tee
SCH 40 Monel 400 Lateral Tee
SCH 80 Nickel Alloy 400 Split Tee
Nickel Alloy 400 Concentric Reducer
Alloy 400 Eccentric Reducer
Monel 400 UNS N04400 Pipe Bend
Nicu Alloy 400 Reducing Cross
Nickel 400 Monel Stub End
Alloy 400 Pipe Fittings
Monel 400 Fittings
Monel 400 Elbow
ASTM B366 UNS N04400 Fittings
Monel Pipe Fittings
Monel K500 Fittings
Types Of Hastelloy C276 Forged Fittings
Alloy Monel 400 45 Deg Forged Elbow
Monel 400 90 Deg Threaded Elbows
Monel Coupling
Monel 400 Forged Tee
UNS N04400 Union
Nickel Alloy 400 Plug
ASTM B366 Monel 400 Bushing
Monel K500 Pipe Nipple
Nickel 400 Forged Cap
DIN Standard For Monel 400 Buttweld Fittings
Heat Treatment Of ASTM B366 Monel 400 Pipe Fittings
Condition of Supply |
Heat Treatment (After Forming) |
|||
Annealed/Spring Temper |
Stress relieve at 300-320°C (570-610°F) for 1 hour and air cool. |
|||
Condition |
Approx Tensile Strength |
Approx Service Temp. |
||
Annealed |
400 - 600 N/mm2 |
58 - 87 ksi |
-200 to +230°C |
-330 to +445°F |
Spring Temper |
850 - 1050 N/mm2 |
123 - 152 ksi |
-200 to +230°C |
-330 to +445°F |
Normal Pipe Size | Weight LBS | Weight Kilogram |
1/2 | 0.18 | 0.08 |
3/4 | 0.19 | 0.09 |
1 | 0.4 | 0.18 |
1.1/4 | 0.6 | 0.27 |
1.1/2 | 0.9 | 0.41 |
2 | 1.6 | 0.73 |
2.1/2 | 3.25 | 1.47 |
3 | 5 | 2.27 |
3.1/2 | 6.75 | 3.06 |
4 | 9 | 4.08 |
5 | 15 | 6.8 |
6 | 24.5 | 11.11 |
8 | 50 | 22.68 |
10 | 88 | 39.92 |
12 | 125 | 56.7 |
14 | 160 | 72.57 |
16 | 206 | 93.44 |
18 | 260 | 117.93 |
20 | 320 | 145.15 |
22 | 394 | 178.72 |
24 | 460 | 208.65 |
26 | 550 | 249.48 |
30 | 734 | 332.94 |
36 | 1062 | 481.72 |
Nickel Alloy 400 End Cap Dimensions
Normal Pipe Size | Outside Diameter Of (D) |
Caps Length Of (H) |
Length Of H(1) |
1/2 | 21.3 | 25 | 25 |
3/4 | 26.7 | 25 | 25 |
1 | 33.4 | 38 | 38 |
1.1/4 | 42.2 | 38 | 38 |
1.1/2 | 48.3 | 38 | 38 |
2 | 60.3 | 38 | 44 |
2.1/2 | 73 | 38 | 51 |
3 | 88.9 | 51 | 64 |
3.1/2 | 101.6 | 64 | 76 |
4 | 114.3 | 64 | 76 |
5 | 141.3 | 76 | 89 |
6 | 168.3 | 89 | 102 |
8 | 219.1 | 102 | 127 |
10 | 273 | 127 | 152 |
12 | 323.8 | 152 | 178 |
14 | 355.6 | 165 | 191 |
16 | 406.4 | 178 | 203 |
18 | 457 | 203 | 229 |
20 | 508 | 229 | 254 |
22 | 559 | 254 | 254 |
24 | 610 | 267 | 305 |
26 | 660 | 267 | - |
28 | 711 | 267 | - |
30 | 762 | 267 | - |
32 | 813 | 267 | - |
34 | 864 | 237 | - |
36 | 914 | 267 | - |
38 | 965 | 305 | - |
40 | 1016 | 305 | - |
42 | 1067 | 305 | - |
44 | 1118 | 343 | - |
46 | 1168 | 343 | - |
48 | 1219 | 343 | - |
Monel K500 Reducing Tee Wall Thickness
Size | No. Of SCH | O.D. In Inches mm | WT inches mm | Mass lb/ft kg/m |
---|---|---|---|---|
1/8 6 | 5S | 0.405 10.3 | ... | ... |
1/8 6 | 10S | 0.405 10.3 | 0.049 1.24 | 0.19 0.28 |
1/8 6 | 40S | 0.405 10.3 | 0.068 1.73 | 0.24 0.37 |
1/8 6 | 80S | 0.405 10.3 | 0.095 2.41 | 0.31 0.47 |
1/4 8 | 5S | 0.540 13.7 | ... | ... |
1/4 8 | 10S | 0.540 13.7 | 0.065 1.65 | 0.33 0.49 |
1/4 8 | 40S | 0.540 13.7 | 0.088 2.24 | 0.43 0.63 |
1/4 8 | 80S | 0.540 13.7 | 0.119 3.02 | 0.54 0.80 |
3/8 10 | 5S | 0.675 17.1 | ... | ... |
3/8 10 | 10S | 0.675 17.1 | 0.065 1.65 | 0.42 0.63 |
3/8 10 | 40S | 0.675 17.1 | 0.091 2.31 | 0.57 0.84 |
3/8 10 | 80S | 0.675 17.1 | 0.126 3.20 | 0.74 1.10 |
1/2 15 | 5S | 0.840 21.3 | 0.065 1.65 | 0.54 0.80 |
1/2 15 | 10S | 0.840 21.3 | 0.083 2.11 | 0.67 1.00 |
1/2 15 | 40S | 0.840 21.3 | 0.109 2.77 | 0.85 1.27 |
1/2 15 | 80S | 0.840 21.3 | 0.147 3.73 | 1.09 1.62 |
3/4 20 | 5S | 1.050 26.7 | 0.065 1.65 | 0.68 1.02 |
3/4 20 | 10S | 1.050 26.7 | 0.083 2.11 | 0.86 1.28 |
3/4 20 | 40S | 1.050 26.7 | 0.113 2.87 | 1.13 1.69 |
3/4 20 | 80S | 1.050 26.7 | 0.154 3.91 | 1.48 2.20 |
1 25 | 5S | 1.315 33.4 | 0.065 1.65 | 0.68 1.02 |
1 25 | 10S | 1.315 33.4 | 0.083 2.11 | 0.86 1.28 |
1 25 | 40S | 1.315 33.4 | 0.133 3.38 | 1.68 2.50 |
1 25 | 80S | 1.315 33.4 | 0.179 4.55 | 2.17 3.24 |
1-1/4 32 | 5S | 1.660 42.2 | 0.065 1.65 | 1.11 1.65 |
1-1/4 32 | 10S | 1.660 42.2 | 0.109 2.77 | 1.81 2.69 |
1-1/4 32 | 40S | 1.660 42.2 | 0.140 3.56 | 2.27 3.39 |
1-1/4 32 | 80S | 1.660 42.2 | 0.191 4.85 | 3.00 4.47 |
1-1/2 40 | 5S | 1.900 48.3 | 0.065 1.65 | 1.28 1.90 |
1-1/2 40 | 10S | 1.900 48.3 | 0.109 2.77 | 2.09 3.11 |
1-1/2 40 | 40S | 1.900 48.3 | 0.145 3.68 | 2.72 4.05 |
1-1/2 40 | 80S | 1.900 48.3 | 0.200 5.08 | 3.63 5.41 |
2 50 | 5S | 2.375 60.3 | 0.065 1.65 | 1.61 2.39 |
2 50 | 10S | 2.375 60.3 | 0.109 2.77 | 2.64 3.93 |
2 50 | 40S | 2.375 60.3 | 0.154 3.91 | 3.66 5.44 |
2 50 | 80S | 2.375 60.3 | 0.218 5.54 | 5.03 7.48 |
2-1/2 65 | 5S | 2.875 73 | 0.083 2.11 | 2.48 3.69 |
2-1/2 65 | 10S | 2.875 73 | 0.120 3.05 | 3.53 5.26 |
2-1/2 65 | 40S | 2.875 73 | 0.203 5.16 | 5.80 8.63 |
2-1/2 65 | 80S | 2.875 73 | 0.276 7.01 | 7.67 11.41 |
3 80 | 5S | 3.500 88.9 | 0.083 2.11 | 3.03 4.52 |
3 80 | 10S | 3.500 88.9 | 0.120 3.05 | 4.34 6.46 |
3 80 | 40S | 3.500 88.9 | 0.216 5.49 | 7.58 11.29 |
3 80 | 80S | 3.500 88.9 | 0.300 7.62 | 10.26 15.27 |
3-1/2 90 | 5S | 4.000 101.6 | 0.083 2.11 | 3.48 5.18 |
3-1/2 90 | 10S | 4.000 101.6 | 0.120 3.05 | 4.98 7.41 |
3-1/2 90 | 40S | 4.000 101.6 | 0.226 5.74 | 9.12 13.57 |
3-1/2 90 | 80S | 4.000 101.6 | 0.318 8.08 | 12.52 18.64 |
4 100 | 5S | 4.500 114.3 | 0.083 2.11 | 3.92 5.84 |
4 100 | 10S | 4.500 114.3 | 0.120 3.05 | 5.62 8.37 |
4 100 | 40S | 4.500 114.3 | 0.237 6.02 | 10.80 16.08 |
4 100 | 80S | 4.500 114.3 | 0.337 8.56 | 15.00 22.32 |
5 125 | 5S | 5.563 141.3 | 0.109 2.77 | 6.36 9.46 |
5 125 | 10S | 5.563 141.3 | 0.134 3.40 | 7.78 11.56 |
5 125 | 40S | 5.563 141.3 | 0.258 6.55 | 14.63 21.77 |
5 125 | 80S | 5.563 141.3 | 0.375 9.53 | 20.80 30.97 |
6 150 | 5S | 6.625 168.3 | 0.109 2.77 | 7.59 11.31 |
6 150 | 10S | 6.625 168.3 | 0.134 3.40 | 9.30 13.83 |
6 150 | 40S | 6.625 168.3 | 0.280 7.11 | 18.99 28.26 |
6 150 | 80S | 6.625 168.3 | 0.432 10.97 | 28.60 42.56 |
UNS N04400 Fittings Equivalent
Country | Body | Grade |
France | AFNOR | NU30 |
USA | UNS | N04400 |
Germany | DIN | 2.4360, 2.4361 |
GB | BS | NA13 |
Monel Fittings Chemical Composition
Element | Minimum | Maximum |
---|---|---|
Cobalt | 1.00 | 1.00 |
Iron | 2.5 | 2.5 |
Sulfur | .024 | .024 |
Carbon | .30 | .30 |
Nickel + Cobalt | 63 | 70 |
Manganese | 2.0 | 2.0 |
Silicon | .50 | .50 |
Copper | Balance | Balance |
Monel Pipe Fittings Mechanical Properties
Tensile Strength, (min.) | Yield Strength, (min.) | Elongation, (min.) | Hardness | ||
---|---|---|---|---|---|
Mpa | ksi | Mpa | ksi | % | HB |
550 | 80 | 240 | 35 | 40 | 110-150 |
Nickel Alloy Monel 400 Fittings Physical Properties
Monel 400 Property | Metric Units |
Thermal Capacity (Specific Heat) | 427 J/kg. °C @ 20°C |
Electrical Conductivity | 32 % IACS |
Melting Range | 1300-1350°C |
Density | 8,800 kg/m³ @ 20°C |
Coefficient of Thermal Expansion | 13.9 x 10 -6 / °C (20°C) |
Curie Temperature | 20-50°C |
Themal Conductivity | 21.8 W/m. °C @ 20°C |
Electrical Resistivity | 0.547 microhm.m @ 20°C |
Modulus of Elasticity (tension) | 179 GPa @ 20°C |
Modulus of Rigidity (torsion) | 65.5 GPa @ 20°C |
Poisson’s Ratio | 0.32 |