Raw Material
common raw materials used in plate flanges production are: mild/ carbon steel, ductile iron, stainless steel is more durable & is necessary for heavy use.
Carbon Steel Plate Flanges suppliers in UAE
Looking for the best ASTM A105 plain flange manufacturers in Dubai?, buy from the oldest CS flat face flange stockists in the Middle East
Why Are Carbon Steel Plate Flanges Used In Water Pipes?
Carbon Steel Plate Flanges have superior physical and chemical qualities. Carbon steel is resilient to stress corrosion splitting and possesses unusual fatigue, strength, outstanding chemical protection, and high hardness. It is the perfect material for joining pipes because of this.
The carbon steel flange is another such type of flange that is normally made of carbon steel. This material provides items with finishing, exceptional endurance, and chemical resistance. They can take many different shapes. For example, the pipe is finished with flanges made of carbon steel.
CS Plate Flanges vs. Flat Flanges: What's the Difference?
The gasket face on the flat-facing flanges is in the same dimension as the surface of the bolt framework. Flat face flangess are frequently utilized on products where the corresponding flanges or flanged covering is created using a mold. Never install a flat face on an upturned side flanges.
Machinery and valves for all situations where cast iron is utilized in manufacturing are made with this flanges face. CS Plate Flangesis fragile and often only utilized in low-pressure situations.
The most prevalent flanges utilized in industrial plant operations is the elevated face flanges, which is the most noticeable. The edges of the gasket are placed above the front of the fastening circle, hence the term "face elevated." Each type of mask requires various gasket materials, such as different flat ring plates and metallic compounds in the spiral-wrapped families.
Check the manufacturing process of ASME SA350 slip-on plate flange, and EN 1092-1 Type 01 PN16 plate flange price list, dimensions in MM
Welding Characteristics Of ASTM A105 Plate Flange
The AISI 1330 and the alloy required to create a105 carbon steel flanges are comparable. However, the AISI 1330 specification has a higher manganese content than the alloy that generates a105 carbon steel flanges.
Flanges beyond Class 300 or a105 pipe flanges have a particular construction. The operating pressure or design range for the carbon steel a105 reduction flanges is unknown. Heat treatment of ASTM A105 Plate Flanges is not a necessity.
Call for material test certificate and free sample of carbon steel plain flange, also check A105 plate flange advantages
Table of content
Specialized in manufacturing
Carbon Steel Plate Flanges
Carbon Steel Plate Flanges is a flat, circular disk that is welded onto the end of a pipe and allows it to be bolted to another pipe.
Size
1/2 Inches To 24 Inches
Class
150 To 600
ASTM
A105, A350, A694
ASME
B16.5
Manufacturing Process
Heat Treatment
Heat treatment is thermal cycling involving one or more reheating and cooling after forging the purpose of obtaining desired microstructure in a forging.
Inspection
Visual inspection is a common method for inspecting flanges but this means having to shut down the plant and open the flanges which costs time and money.
Why Use Of Carbon Steel Plate Flanges
- Most used in fuel & water pipelines
- Two astm a105 plates flanges are bolted together with a gasket in between them
Plate Vs Slip-on Flanges
- Plate Flanges : have a serrated finish on the inside mating surface allowing the plate to fit within the material of the gasket.
- Slip On Flanges : has low vibration and shock resistance.
CS Plate Flanges Advantages
- Free of any defects
- Extended service life
- Reduction of the normal maintenance costs
Carbon Steel Plate Flanges Specification
| Specifications | Carbon Steel Plate Flanges |
|---|---|
| Brand Name | Schulzmann |
| Certificate | ISO |
| Size | 1/2" to 24" |
| Class | 150 To 2500 |
| Manufacturing Productivity | 300 ton per month |
| Available Packing | Packing In Plywood Box And Plywood Pallet |
| Transportation In | Air & Ocean and Land |
| Supply Ability | 250 Ton Per Month |
| Testing | Hydrostatic testing machine Magnetic particle detector Direct-reading Spectrograph UI trasonic flaw detector |
| Methods Of Forging | Casting Forging Rolling Cutting |
| Use In | Marine & dredging Sanitation Process Instrumentation Oil and Gas Petrochemical/ Refinery/Chemical Power etc. |
| Equipment | Pushing Machine Press machine electric bevelling machine |
| Payment Type | L/C,T/T,D/P,Paypal |
| Supporting Material For Flanges | Gasket/ Ring Joint/ Flanges Bolts |
ASTM A105 Plate Flange Price List
| Description | Price In US ($) |
|---|---|
| ASTM A105N FF, 1/2 NPT F 300, RF | US $107.96 Per KG |
| FF, ASTM A105, CLASS 150, SIZE- 2 | US $194.16 Per KG |
| FF, BODY MATERIAL, ASTM A105, CLASS 150, SIZE- 2 | US $83.01 Per KG |
| FF, BODY MATERIAL ASTM A350 LF2, 150#, SIZE- 3 | US $143.04 Per KG |
| FF, BODY MATERIAL ASTM A105, 150LB, SIZE-4 | US $596.52 Per KG |
| FF, ASTM A350 LF2, CLASS 300, SIZE- 4 | US $133.74 Per KG |
| FF, ASTM A105, 300 LB SIZE-3 | US $759.73 Per KG |
Types Of A105 Carbon Steel Plate Flanges
ASTM A105 Plain Flanges
A350 Lf2 Flat Flanges
CS Plate Flanges
ASTM A105 Plate Flanges
A105 Carbon Steel Plate Flanges
Carbon Steel Plain Flanges
ASTM A350 Lf2 Plate Flanges
P245gh Plate Flanges
Low Carbon Steel Plate Flanges
Class 150 CS Plate Flange Dimensions
| ø | D | b | g | m | J | k | Holes | l | Kg. |
| 1/2" | 88,9 | 11,1 | 34,9 | 30,2 | 22,3 | 60,3 | 4 | 15,9 | 0,400 |
| 3/4" | 98,4 | 12,7 | 42,9 | 38,1 | 27,7 | 69,8 | 4 | 15,9 | 0,700 |
| 1" | 107,9 | 14,3 | 50,8 | 49,2 | 34,5 | 79,4 | 4 | 15,9 | 0,800 |
| 1 1/4" | 117,5 | 15,9 | 63,5 | 58,8 | 43,2 | 88,9 | 4 | 15,9 | 1,100 |
| 1 1/2" | 127,0 | 17,5 | 73,0 | 65,1 | 49,5 | 98,4 | 4 | 15,9 | 1,400 |
| 2" | 152,4 | 19,0 | 92,1 | 77,8 | 62,0 | 120,6 | 4 | 19,0 | 2,200 |
| 2 1/2" | 177,8 | 22,2 | 104,8 | 90,5 | 74,7 | 139,7 | 4 | 19,0 | 3,600 |
| 3" | 190,5 | 23,8 | 127,0 | 107,9 | 90,7 | 152,4 | 4 | 19,0 | 4,100 |
| 3 1/2" | 215,9 | 23,8 | 139,7 | 122,2 | 103,4 | 177,8 | 8 | 19,0 | 5,200 |
| 4" | 228,6 | 23,8 | 157,2 | 134,9 | 116,1 | 190,5 | 8 | 19,0 | 5,600 |
| 5" | 254,0 | 23,8 | 185,7 | 163,6 | 143,8 | 215,9 | 8 | 22,2 | 6,300 |
| 6" | 279,4 | 25,4 | 215,9 | 192,1 | 170,7 | 241,3 | 8 | 22,2 | 7,500 |
| 8" | 342,9 | 28,6 | 269,9 | 246,1 | 221,5 | 298,4 | 8 | 22,2 | 12,600 |
| 10" | 406,4 | 30,2 | 323,8 | 304,8 | 276,3 | 361,9 | 12 | 25,4 | 18,500 |
| 12" | 482,6 | 31,7 | 381,0 | 365,1 | 327,1 | 431,8 | 12 | 25,5 | 28,000 |
| 14" | 533,4 | 34,9 | 412,7 | 400,0 | 359,1 | 476,2 | 12 | 28,6 | 36,000 |
| 16" | 596,9 | 36,5 | 469,9 | 457,2 | 410,5 | 539,7 | 16 | 28,6 | 46,000 |
| 18" | 635,0 | 39,7 | 533,4 | 504,8 | 461,8 | 577,8 | 16 | 31,7 | 50,000 |
| 20" | 698,5 | 42,9 | 584,2 | 558,8 | 513,1 | 635,0 | 20 | 31,7 | 64,000 |
| 22" | 749,3 | 46,0 | 641,2 | 609,6 | 564,4 | 692,1 | 20 | 34,9 | 72,000 |
| 24" | 812,8 | 47,6 | 692,1 | 663,6 | 615,9 | 749,3 | 20 | 34,9 | 89,000 |
Class 300 SA350 LF2 Plate Flange Dimensions
| ø | D | b | g | m | J | k | Holes | l | Kilogram |
| 1/2" | 95,6 | 14,3 | 34,9 | 38,1 | 22,3 | 66,7 | 4 | 15,9 | 0,700 |
| 3/4" | 117,5 | 15,9 | 42,9 | 47,6 | 27,7 | 82,5 | 4 | 19,0 | 1,100 |
| 1" | 123,8 | 17,5 | 50,8 | 54,0 | 34,5 | 88,9 | 4 | 19,0 | 1,400 |
| 1 1/4" | 133,3 | 19,0 | 63,5 | 63,5 | 43,2 | 98,4 | 4 | 19,0 | 1,800 |
| 1 1/2" | 155,6 | 20,6 | 73,0 | 69,8 | 49,5 | 114,3 | 4 | 22,2 | 2,600 |
| 2" | 165,1 | 22,2 | 92,1 | 84,1 | 62,0 | 127,0 | 8 | 19,0 | 3,400 |
| 2 1/2" | 190,5 | 25,4 | 104,8 | 100,0 | 74,7 | 149,2 | 8 | 22,2 | 4,400 |
| 3" | 209,5 | 28,6 | 127,0 | 117,5 | 90,7 | 168,3 | 8 | 22,2 | 6,100 |
| 3 1/2" | 228,6 | 30,2 | 139,7 | 133,3 | 103,4 | 184,1 | 8 | 22,2 | 7,500 |
| 4" | 254,0 | 31,7 | 157,2 | 146,0 | 116,1 | 200,0 | 8 | 22,2 | 10,100 |
| 5" | 279,4 | 34,9 | 185,7 | 177,8 | 143,8 | 234,9 | 8 | 22,2 | 12,500 |
| 6" | 317,5 | 36,5 | 215,9 | 206,4 | 170,7 | 269,9 | 12 | 22,2 | 14,100 |
| 8" | 381,0 | 41,3 | 269,9 | 260,3 | 221,5 | 330,2 | 12 | 25,4 | 24,800 |
| 10" | 444,5 | 47,6 | 323,8 | 320,7 | 276,3 | 387,3 | 16 | 28,6 | 37,100 |
| 12" | 520,7 | 50,8 | 381,0 | 374,6 | 327,1 | 450,8 | 16 | 31,7 | 50,000 |
| 14" | 584,2 | 54,0 | 412,7 | 425,4 | 359,1 | 514,3 | 20 | 31,7 | 70,000 |
| 16" | 647,7 | 57,1 | 469,9 | 482,6 | 410,5 | 571,5 | 20 | 34,9 | 90,000 |
| 18" | 711,2 | 60,3 | 533,4 | 533,4 | 461,8 | 628,6 | 24 | 34,9 | 112,000 |
| 20" | 774,7 | 63,5 | 584,2 | 584,2 | 513,1 | 685,8 | 24 | 34,9 | 133,000 |
| 22" | 838,2 | 66,7 | 641,2 | 641,2 | 564,4 | 742,9 | 24 | 41,3 | 197,000 |
| 24" | 914,4 | 69,8 | 692,1 | 701,7 | 615,9 | 812,8 | 24 | 41,3 | 208,000 |
EN 1092-1 TYPE 01 PN16 Plate Flange Dimensions
| DN | (R) millimeter |
(K) millimeter |
(D) millimeter |
Weight In kilogram |
|---|---|---|---|---|
| 10 | 40 | 60 | 90 | 0.604 |
| 15 | 45 | 65 | 95 | 0.670 |
| 20 | 58 | 75 | 105 | 0.936 |
| 25 | 68 | 85 | 115 | 1.11 |
| 32 | 78 | 100 | 140 | 1.82 |
| 40 | 88 | 110 | 150 | 2.08 |
| 50 | 102 | 125 | 165 | 2.73 |
| 65 | 122 | 145 | 185 | 3.16 |
| 80 | 138 | 160 | 200 | 3.60 |
| 100 | 158 | 180 | 220 | 4.39 |
ASME B16.5 CS Plate Flange With Groove
| DN | d1 | D | k | d2 | M | d6 | b | f3 | y | z | |
| 10 | 17,2 | 90 | 60 | 14 | 4 | x M12 | 18,0 | 14 | 4,0 | 35 | 23 |
| 15 | 21,3 | 95 | 65 | 14 | 4 | x M12 | 22,0 | 14 | 4,0 | 40 | 28 |
| 20 | 26,9 | 105 | 75 | 14 | 4 | x M12 | 27,5 | 16 | 4,0 | 51 | 35 |
| 25 | 33,7 | 115 | 85 | 14 | 4 | x M12 | 34,5 | 16 | 4,0 | 58 | 42 |
| 32 | 42,4 | 140 | 100 | 18 | 4 | x M16 | 43,5 | 18 | 4,0 | 66 | 50 |
| 40 | 48,3 | 150 | 110 | 18 | 4 | x M16 | 49,5 | 18 | 4,0 | 76 | 60 |
| 50 | 60,3 | 165 | 125 | 18 | 4 | x M16 | 61,5 | 20 | 4,0 | 88 | 72 |
| 65 | 76,1 | 185 | 145 | 18 | 8 | x M16 | 77,5 | 22 | 4,0 | 110 | 94 |
| 80 | 88,9 | 200 | 160 | 18 | 8 | x M16 | 90,5 | 24 | 4,0 | 121 | 105 |
| 100 | 114,3 | 235 | 190 | 22 | 8 | x M20 | 116,0 | 26 | 4,5 | 150 | 128 |
| 125 | 139,7 | 270 | 220 | 26 | 8 | x M24 | 141,5 | 28 | 4,5 | 176 | 154 |
| 150 | 168,3 | 300 | 250 | 26 | 8 | x M24 | 170,5 | 30 | 4,5 | 204 | 182 |
| 200 | 219,1 | 375 | 320 | 30 | 12 x M27 | 221,5 | 36 | 4,5 | 260 | 238 | |
| 250 | 273,0 | 450 | 385 | 33 | 12 x M30 | 276,5 | 42 | 4,5 | 313 | 291 | |
| 300 | 323,9 | 515 | 450 | 33 | 16 x M30 | 327,5 | 52 | 4,5 | 364 | 342 | |
| 350 | 355,6 | 580 | 510 | 36 | 16 x M33 | 359,5 | 58 | 5,0 | 422 | 394 | |
| 400 | 406,4 | 660 | 585 | 39 | 16 x M36 | 411,0 | 65 | 5,0 | 474 | 446 | |
Purchase online A105 carbon steel plate flanges according to EN 1092-1 Type 01 PN25, the biggest ASTM A516 Gr 70 plate flange suppliers in Dubai
Carbon Steel Plate Flange With Tongue
| DN | d1 | D | k | d2 | M | d6 | b | f2 | w | x | |
| 10 | 17,2 | 90 | 60 | 14 | 4 | x M12 | 18,0 | 14 | 4,5 | 24 | 34 |
| 15 | 21,3 | 95 | 65 | 14 | 4 | x M12 | 22,0 | 14 | 4,5 | 29 | 39 |
| 20 | 26,9 | 105 | 75 | 14 | 4 | x M12 | 27,5 | 16 | 4,5 | 36 | 50 |
| 25 | 33,7 | 115 | 85 | 14 | 4 | x M12 | 34,5 | 16 | 4,5 | 43 | 57 |
| 32 | 42,4 | 140 | 100 | 18 | 4 | x M16 | 43,5 | 18 | 4,5 | 51 | 65 |
| 40 | 48,3 | 150 | 110 | 18 | 4 | x M16 | 49,5 | 18 | 4,5 | 61 | 75 |
| 50 | 60,3 | 165 | 125 | 18 | 4 | x M16 | 61,5 | 20 | 4,5 | 73 | 87 |
| 65 | 76,1 | 185 | 145 | 18 | 8 | x M16 | 77,5 | 22 | 4,5 | 95 | 109 |
| 80 | 88,9 | 200 | 160 | 18 | 8 | x M16 | 90,5 | 24 | 4,5 | 106 | 120 |
| 100 | 114,3 | 235 | 190 | 22 | 8 | x M20 | 116,0 | 26 | 5,0 | 129 | 149 |
| 125 | 139,7 | 270 | 220 | 26 | 8 | x M24 | 141,5 | 28 | 5,0 | 155 | 175 |
| 150 | 168,3 | 300 | 250 | 26 | 8 | x M24 | 170,5 | 30 | 5,0 | 183 | 203 |
| 200 | 219,1 | 375 | 320 | 30 | 12 x M27 | 221,5 | 36 | 5,0 | 239 | 259 | |
| 250 | 273,0 | 450 | 385 | 33 | 12 x M30 | 276,5 | 42 | 5,0 | 292 | 312 | |
| 300 | 323,9 | 515 | 450 | 33 | 16 x M30 | 327,5 | 52 | 5,0 | 343 | 363 | |
| 350 | 355,6 | 580 | 510 | 36 | 16 x M33 | 359,5 | 58 | 5,5 | 395 | 421 | |
| 400 | 406,4 | 660 | 585 | 39 | 16 x M36 | 411,0 | 65 | 5,5 | 447 | 473 | |
Manufacturers of CS plate flange in UAE, contact schulzmann for a free sample and delivery schedule
Carbon Steel Plain Flange Pressure Rating
| Temperature (Dedgree C) | Class Of Flanges | ||||||
|---|---|---|---|---|---|---|---|
| (150#) | (300#) | (400#) | (600#) | (900#) | (1500#) | (2500#) | |
| -29 - 38 | 19.8 | 51.7 | 68.9 | 103.4 | 155 | 259 | 431 |
| 50 | 19.5 | 51.7 | 68.9 | 103.4 | 155 | 259 | 431 |
| 100 | 17.7 | 51.5 | 68.7 | 103.0 | 155 | 258 | 429 |
| 150 | 15.8 | 50.2 | 66.8 | 100.3 | 151 | 251 | 418 |
| 200 | 13.8 | 48.6 | 64.8 | 97.2 | 146 | 243 | 405 |
| 250 | 12.1 | 46.3 | 61.7 | 92.7 | 139 | 232 | 386 |
| 300 | 10.2 | 42.9 | 57.0 | 85.7 | 129 | 214 | 357 |
| 325 | 9.3 | 41.4 | 55.0 | 82.6 | 124 | 207 | 344 |
| 350 | 8.4 | 40.0 | 53.4 | 80.0 | 120 | 200 | 334 |
| 375 | 7.4 | 37.8 | 50.4 | 75.7 | 114 | 189 | 315 |
| 400 | 6.5 | 34.7 | 46.3 | 69.4 | 104 | 174 | 290 |
| 425 | 5.5 | 28.8 | 38.4 | 57.5 | 86.3 | 144 | 240 |
| 450 | 4.6 | 23.0 | 30.7 | 46.0 | 69.0 | 115 | 192 |
| 475 | 3.7 | 17.1 | 22.8 | 34.2 | 51.3 | 85.4 | 142 |
| 500 | 2.8 | 11.6 | 15.4 | 23.2 | 34.7 | 57.9 | 96.5 |
| 538 | 1.4 | 5.9 | 7.9 | 11.8 | 17.7 | 29.5 | 49.2 |
ASTM A105 Plain Flange Weight Chart
| NPS In Inches | Size In MM | OD In (MM) |
Wall Thickness Of (D) In MM) |
ASTM A105 Plate Flange |
|---|---|---|---|---|
| 1/2 | 15 | 88.9 | 11.2 | 0.4 |
| 3/4 | 20 | 98.6 | 12.7 | 0.6 |
| 1 | 25 | 108 | 14.2 | 0.8 |
| 1 1/4 | 32 | 117.3 | 15.7 | 1 |
| 1 1/2 | 40 | 127 | 17.5 | 1.3 |
| 2 | 50 | 152.4 | 19.1 | 2.1 |
| 2 1/2 | 65 | 177.8 | 22.4 | 3.3 |
| 3 | 80 | 190.5 | 23.9 | 3.9 |
| 3 1/2 | 90 | 215.9 | 23.9 | 4.8 |
| 4 | 100 | 228.6 | 23.9 | 5.3 |
| 5 | 125 | 254 | 23.9 | 6.1 |
| 6 | 150 | 279.4 | 25.4 | 7.5 |
| 8 | 200 | 342.9 | 28.4 | 12.1 |
| 10 | 250 | 406.4 | 30.2 | 16.5 |
| 12 | 300 | 482.6 | 31.8 | 26.2 |
| 14 | 350 | 533.4 | 35.1 | 34.6 |
| 16 | 400 | 596.9 | 36.6 | 44.8 |
| 18 | 450 | 635 | 39.6 | 48.9 |
| 20 | 500 | 698.5 | 42.9 | 61.9 |