Low Carbon Steel
0.25% carbon concentration
Carbon steel pipe fittings supplier in UAE
Carbon steel buttweld fittings manufacturer in Dubai
What are the different testing requirements for exporting carbon steel pipe fittings?
- Chemical Analysis: it determines the chemical composition of the carbon steel material. This includes the percentages of key elements like C, Mn, S, P & and others.
- Mechanical Testing: Carbon steel pipe fittings supplier in UAE carries out mechanical tests to evaluate the material's mechanical properties. This includes the tensile strength, yield strength elongation & hardness.
- Dimensional Inspection: CS pipe fittings undergo dimensional checks to ensure they meet the specified dimensions likeg size, shape & wall thickness.
- Visual Inspection: It is conducted to detect any surface defects like cracks, pits & corrosion.
- Non-Destructive Testing: Techniques like ultrasonic, radiographic or dye penetrant testing is used to detect internal or surface defects.
What is the difference between a seamless and welded CS elbow?
A seamless CS elbow is produced from a single piece of material without any welding. It is formed by piercing a solid cylindrical billet and then elongating it into the desired shape. A welded carbon steel elbow is fabricated by joining two or more sections of the material through welding techniques. The sections are formed from CS plates or sheets and welded together to create the shape. While seamless elbows offer superior strength & smoother internal surfaces, welded elbows are more readily available & cost-effective for certain applications.
We offer 3LPE Coating for CS elbow, caps, tee, reducer, and stub end as per MSS SP43
Top 6 mistakes to avoid when installing carbon steel buttweld fittings?
- Improper Preparation: Failure to properly clean & deburr the pipe ends can lead to incomplete fusion & weak joints.
- Incorrect Fit-Up: Inaccurate alignment and fit-up of the carbon steel buttweld fittings can result in leaks/ reduced structural integrity.
- Insufficient Welding Techniques: Improper heat control or incorrect electrode selection can weaken the weld and increase the risk of failure.
- Lack of Post-Weld Inspection: Neglecting visual examination & non-destructive testing post welding can result in undetected defects or weld discontinuities.
- Over or Under tightening: Incorrect torque during the installation of threaded connections can cause leaks or damage the buttweld carbon steel reducer.
- Disregarding Manufacturer Guidelines: This can lead to improper installation & potential failures.
Schedule 10 carbon steel weld fittings available in 45/ 90 degrees, reducing/ equal tee, concentric/ eccentric reducer.
Table of content
Specialized in manufacturing
Carbon Steel Pipe Fittings
Carbon Steel Pipe Fittings Is Made Up From The Iron And Composition Of The Carbon Of 0.12 To 2%.
Size
1/2 Inches To 48 Inches
SCH
SCH 10S To SCH 180
Types
Elbow, Tee, Reducer, End Cap
ASME
B16.9
Classifications Of Carbon Steel Buttweld Pipe Fittings
Medium Carbon Steel
0.25% to 0.70% carbon concentration
High Carbon Steel
0.7% to 1.5% carbon concentration
Advantages Of Carbon Steel Fittings
- Increased strength
- Efficiently Malleable
- Weight
- Greatly Affordable
- Strong and durable
- Wear-resistant
- Environmentally-friendly and easy to recycle
- Less expensive than stainless steels
Disadvantages Of Carbon Steel Pipe Fittings
- Poor hardenability
- High-temperature strength, low carbon steel, red hardness difference
- Weak comprehensive performance
- Without good specific performance
- Limitation To Heat Treatment
- More susceptible to rust and corrosion
- Brittle, not easily bent or moulded
CS Fittings Forging Machines
- Radial Driling Machine
- Elbow Fittings Beveling Machine
- Hydraulic Press 300 Tons Capacity
- Hydraulic Press 150 Tons Capacity
- Portable Temperature Indicator
- Oil Fired Heat Treatment Furnace
- Elbow Fittings Cold Forming Machines
Carbon Steel Pipe Fittings Specifications
| Specifications | Carbon Steel Pipe Fittings |
|---|---|
| Brand Name | Schulzmann |
| Certificate | ISO |
| Use In | Marine & dredging Sanitation Process Instrumentation Oil and Gas Petrochemical/ Refinery/Chemical Power etc. |
| Carbon Steel Pipe Fittings suppliers in UAE | 2000 ton per month (Manufacturing Productivity) |
| Size Of Manufacturer | BW (Buttweld) 1½" NB to 80" NB SMLS (Seamless) 4” to 24” Weld (Welded) 2” to 36” |
| Payment Type | L/C,T/T,D/P,Paypal |
| Equipment | Pushing Machine Press machine electric bevelling machine |
| Testing | Hydrostatic testing machine Magnetic particle detector Direct-reading Spectrograph UI trasonic flaw detector |
| Supply Ability | 1500 Ton Per Month |
| Available Packing | Packing In Plywood Box And Plywood Pallet |
| Transportation In | Air & Ocean |
| Types Of Carbon Steel Fittings suppliers in UAE | Elbow (45 Deg Elbow/ 90 Deg Elbow/ 180 Deg Elbow/ With Long Radius & Short Radius Elbow) Tee ( Reducing Tee, Equal Tee, Unequal Tee, Lateral Tee, Straight Tee, Barred Tee, Split Tee) Cap (Square Cap/ Round Cap/ Rectangular Cap/ “U” Shape Cap/ “I” Shape Cap/ Oval End) Reducer (Eccentric Reducer And Concentric Reducer) Cross (Reducing & Equal Cross) Bend ( Long Radius Bend/ 3D Bend/ 5D Bend) |
| Types Of Schedule | SCH 5S To SCH XXS |
| Available Coating | Oil Black Paint Yellow Transparent Anti-rust Paint Zinc Plated Cold and Hot Dip Galvanized |
Carbon Steel Pipe Fittings Price List
| Description | Price In US ($) |
|---|---|
| Red, 3 Inch - 2 Inch Sch 80/XS - A234 WPB, SMLS | US $ 112.49 Per KG |
| Equal, 4 inch, Sch 40/Std, A234 WPB, SMLS | US $ 129.05 Per KG |
| DN 100X40, Concentric Reducer, SCH XS/80, SA234 GR.WPB | US $ 8.35 Per PCS |
| A234 GR. WPB, CS Concentric Reducer SCH 40, DN 150*100 | US $ 100.79 Per KG |
| 90 ELBOWS, WPB, ASME B16.9, SMLS, SIZE 18 STD | $ US 2162.14 Per KG |
| 90 ELBOWS, WPB, B16.9, SMLS, SIZE 16 SCH10 | US $ 105.95 Per KG |
| DN 100X40, Concentric Reducer, SCH XS/80, SA234 GR.WPB | US $ 47.34 Per KG |
| Eccentric Reducer, SA 420 GR.WPL6 DN 300X200,SCH 120 | US $ 508.75 Per KG |
| ASTM A234 WPB, ASME B16.9:CAP, SCH80 WPB | US $4040.44 Per KG |
| Seamless, BW Fitting : 6" SCH160, CAP, A234 | US $252.52 Per KG |
| 10 Inch, SCH80, CAP, A234 WPB | US $1036.55 Per KG |
| A234 WPB, 90 ELBOWS, B16.9, SMLS, SIZE 6 SCH40 | US $ 3877.45 Per KG |
| A234 WPB, 90 ELBOW, B16.9, SMLS, SIZE 3/4 SCH40 | US $ 88.42 Per KG |
| Equal, 1 inch, Sch 160, A234 WPB, SMLS | US $ 54.47 Per KG |
| SCH 40X80, DN 80X50, Eccentric Reducer, SA234 GR.WPB | US $ 8.35 Per PCS |
Contact directly carbon steel long radius elbow supplier for custom sizes with condition burst test report
Carbon Steel Elbow Weight Chart
Carbon Steel Reducer Dimensions
Carbon Steel Reducing Tee Dimensions
Save costs by buying from carbon steel fittings stockist and CS fittings exporter in UAE
Construction Technique Of Carbon Steel Fittings
Types Of CS Fittings Used In Oil And Gas
Carbon Steel 45 Deg Elbow
Carbon Steel 90 Deg Elbow
Carbon Steel 180 Deg Elbow
CS Long Radius Elbow
CS Short Radius Elbow
Carbon Steel 1D Elbow
Carbon Steel 3D Elbow
Carbon Steel 5D Elbow
Carbon Steel 10D Elbow
Carbon Steel Reducing Tee
Carbon Steel Equal Tee
Carbon Steel Seamless Lateral Tee
Carbon Steel Buttweld Split Tee
Carbon Steel Concentric Reducer
CS Eccentric Reducer
Carbon Steel Welded Pipe Bend
CS Reducing Cross
CS Stub End
Carbon Steel Fittings
Carbon Steel Weld Fitting
CS Fittings
CS Pipe Fitting
Carbon Steel Buttweld Pipe Fitting
Carbon Steel Flanged Fitting
Carbon Steel Stub End Dimensions
Short Stub End
Schedule 40 Carbon Steel Pipe Fittings Dimensions
How does the thickness of a carbon steel fittings impact its performance?
- A thicker carbon steel fittings offers increased strength & durability. Thus, it is suitable for applications involving higher pressure or stress loads.
- Thicker walls can a provide better resistance to corrosion, abrasion & mechanical damage.
- Thick walled carbon steel concentric reducers are less prone to deformation or distortion during installation or operation.
What factors determine the weight capacity of a schedule 10 carbon steel weld fittings?
- Material Strength: The tensile & yield strength of the carbon steel pipe cap material determines its weight capacity.
- Wall Thickness: The schedule standard of schedule 10 carbon steel weld fittings affects its structural integrity and load-bearing capacity.
- Design and Geometry: The design like its shape, size & structural features influences its weight capacity.
- Weld Quality: The quality of the weld joints connecting the carbon steel stub end to the piping system impacts its overall strength & load-bearing capability.
What coating options are available for CS fittings?
- Zinc Coating: Hot-dip or electro-galvanizing provide excellent corrosion resistance and are commonly used for cs fittings.
- Epoxy Coating: it offers a high level of chemical resistance & protection against corrosion, making them suitable for various environments.
- Fusion-Bonded Epoxy (FBE) Coating: These are thermosetting powders applied to the surface of carbon steel tee and heated to form a protective layer.
- Powder Coating: They provide an aesthetic finish and offer protection against corrosion, chemicals & UV exposure.