“U” Shape Pipe Cap
used to seal an open end of a pipe
ASME B16.9 Pipe Cap
Buttweld End Cap manufacturer in UAE, Manufacturing Method Of Stainless Steel End Caps
Deep Drawing Method Of ASME B16.9 Pipe Cap
The most typical manufacturing processes for ASME B16.9 Pipe Cap is a circle-shaped plate section that is taken out. After that it is created by deep drawing.Deep drawing is a production technique used to mold sheet metal into geometrical patterns deeper than half their diameters. Deep drawing entails extending the metal blank around a hole before inserting it into a die, which is a cutter.
The ultimate shape of a sheet of metal formed by a drawing press relies on the ultimate position. The metal employed in the deep drawing must be flexible and resilient to damage from tension and strain.
How To Measure Stainless Steel End Cap?
For Male Stainless Steel End Caps: Your pipe fitting's outer diameter (OD) should be measured.You need to wrap the pipe in a string. Place a pen where the rope touches itself. Find the separation between the string's end and the mark you made using a ruler or measurement tape. By 3.14159, split the circumference.For Female Threads, Your pipe inside diameter (ID) should be measured.
Check our online price of A234 WPB End Caps, ANSI B16.9 End Cap Specification
Carbon Steel Weld Caps Thickness Calculation
Depending on the Buttweld End Cap sheet thickness, outer diameter, and end-to-end width, one can estimate the weight of the component. You can use the thickness calculator to know more about the thickness of the weld caps. These will vary depending on your needs.
Thickness is: 2(tan b x (t-r)) + g +2r
How To Connect Pipeline With Buttweld End Cap?
A cap will be placed on the piping tip to seal it off. The Cap is accessible for all pipe sizes and can occasionally be utilized for additional reasons. Stainless Steel End Cap is employed to prevent or cover a pipeline's termination. The end cap is soldered to the appropriate diameter pipe within the pipeline that must be sealed during weld preparation. The end cap is securely fastened once it is in position that may be unbolted to provide entrance to the pipeline.
Refer Beveled Ends Of Carbon Steel Weld Caps, ASME B16.9 Cap Dimensions & Weight Chart
Table of content
Specialized in manufacturing
ASME B16.9 Pipe Cap
ANSI B16.9 Pipe Cap used to seal an open end of the pipe.
Size
1/2 inch upto 68 Inch
SCH
10S to 180
ASTM
A403, A234, WPHY
ASME
B16.9
Available Shapes Of Stainless Steel Buttweld Caps
Rectangular End Cap
caps as a piping header for future connections
Square End Cap
End Caps offer high mechanical strength
Buttweld End Cap Formula
- Wall Thickness = T (mm)
- Weight = (W) of SS End Caps in Kg.
- End to end length = (E) of End Caps In (mm)
- Outside diameter = (O.D.) of Pipe Caps In (mm)
Pipe End Cap Surface Treatment
- rust-proof black oil and hot galvanized.
- Based on different materials, pipe caps include cs caps, sscaps, and alloy steel cap etc.
- Depending on their construction, pipe caps contain tapered caps or threaded caps
ANSI B16.9 Cap Manufacturing Method
- Caps Are Manufactured By Deep Drawing Method. In Deep Drawing, Plate Is Cut Out In A Circle & Formed By A Deep-drawing Die.
ANSI B16.9 End Cap Specification
| Specifications | ASME B16.9 Pipe End |
|---|---|
| Standard | ASME B16.9 EN 10253-2 DIN 2617 |
| Joint Type | Seamless / Butt-Weld/ Welded/ Fabricated |
| Size Of Manufacturer | BW (Buttweld) 1½" NB to 80" NB SMLS (Seamless) 4” to 24” Weld (Welded) 2” to 36” |
| Fittings Connection Types | Buttweld/ Threaded and Instrumentation/ Hydraulic/ Forged |
| Types Of Schedule | SCH 5S To SCH XXS |
| Available Coating | Oil Black Paint Yellow Transparent Anti-rust Paint Zinc Plated Cold and Hot Dip Galvanized |
| Brand Name | Schulzmann |
| Supply Ability | 150 Ton Per Month |
| Types Of Buttweld End Cap manufacturer in UAE | Buttweld Cap (Square Cap/ Round Cap/ Rectangular Cap/ “U” Shape Cap/ “I” Shape Cap/ Oval End Cap) |
| Transportation In | Air & Ocean |
| Manufacturing Productivity | 300 ton per month |
| Use In | Marine & dredging Sanitation Process Instrumentation Oil and Gas Petrochemical/ Refinery/Chemical Power etc. |
| Available Packing | Packing In Plywood Box And Plywood Pallet |
| Product Description | Price |
|---|---|
| PIPE FITTING, 4.000IN, BUTTWELD CAP, DUPLEX STAINLESS STEEL | US $26.29 Per PCS |
| BUTTWELD CAP, 0.750IN, HASTELLOY C- 276 PER ASTM B366 | US $277.92 Per KG |
| 1.500IN, CAP, BUTTWELD, INCONEL 600 PER ASTM B366 | US $178.13 Per KG |
| PIPE FITTINGS - 0.750IN, CAP, BUTTWELD | US $17.13 Per PCS |
| ASTM A234 WPB, ASME B16.9:CAP, SCH80 WPB | US $4040.44 Per KG |
| 6 Inch, XXS, CAP, Buttweld | US $22.52 Per KG |
| 10 Inch, SCH80, CAP, A234 WPB | US $1036.55 Per KG |
| SEAMLESS, BUTTWELD FITTINGS, 4 XXS, CAP | US $143.56 Per KG |
| SEAMLESS, BW FITTINGS :10" SCH40 CAP | US $573.80 Per KG |
| SEAMLESS, BW FITTINGS :8" SCH120 CAP | US $315.65 Per KG |
| SEAMLESS, BW FITTINGS :8" SCH20 CAP | US $78.66 Per PCS |
| SEAMLESS, BW FITTINGS :10" SCH120 CAP | US $312.52 Per KG |
| SEAMLESS, BW FITTINGS : 6" SCH160 CAP | US $267.06 Per KG |
Butt Weld Pipe Caps
Carbon Steel Buttweld Caps
ASME B16.9 Cap
Square End Caps
Stainless Steel End Caps For Pipes
Wall End Caps
Large Diameter Steel Pipe End Caps
3 Inch Steel Pipe Caps
SS End Caps
Pipe End Caps
Aluminium End Caps
Exhaust Pipe End Caps
Galvanized Pipes End Cap
Copper Pipes End Caps
Seamless Pipes End Caps
Carbon Steel Weld Caps Beveled Ends
| NPS Of Caps | Outside Diameter at Bevel | Center-To-End | |||
| (D) | (C) | (M) | |||
| (DN) | (Inch) | (Series A) | (Series B) | ||
| 15 | 1/2 | 21.3 | 18 | 25 | - |
| 20 | 3/4 | 26.9 | 25 | 29 | - |
| 25 | 1 | 33.7 | 32 | 38 | - |
| 32 | 11/4 | 42.4 | 38 | 48 | - |
| 40 | 11/2 | 48.3 | 45 | 57 | - |
| 50 | 2 | 60.3 | 57 | 64 | - |
| 65 | 21/2 | 76.1(73) | 76 | 76 | - |
| 80 | 3 | 88.9 | 89 | 86 | - |
| 90 | 31/2 | 101.6 | ― | 95 | - |
| 100 | 4 | 114.3 | 108 | 105 | - |
| 125 | 5 | 139.7 | 133 | 124 | - |
| 150 | 6 | 168.3 | 159 | 143 | - |
| 200 | 8 | 219.1 | 219 | 178 | - |
| 250 | 10 | 273.0 | 273 | 216 | - |
| 300 | 12 | 323.9 | 325 | 254 | - |
| 350 | 14 | 355.6 | 377 | 279 | - |
| 400 | 16 | 406.4 | 426 | 305 | - |
| 450 | 18 | 457.2 | 478 | 343 | - |
| 500 | 20 | 508.0 | 529 | 381 | - |
| 550 | 22 | 559 | ― | 419 | - |
| 600 | 24 | 610 | 630 | 432 | - |
| 650 | 26 | 660 | ― | 495 | - |
| 700 | 28 | 711 | 720 | 521 | - |
| 750 | 30 | 762 | ― | 559 | - |
| 800 | 32 | 813 | 820 | 597 | - |
| 850 | 34 | 864 | ― | 635 | - |
| 900 | 36 | 914 | 920 | 673 | - |
| 950 | 38 | 965 | ― | 711 | - |
| 1000 | 40 | 1016 | 1020 | 749 | - |
| 1050 | 42 | 1067 | ― | 762 | 711 |
| 1100 | 44 | 1118 | 1120 | 813 | 762 |
| 1150 | 46 | 1168 | ― | 851 | 800 |
| 1200 | 48 | 1220 | 1220 | 889 | 83 |
BS1640 Large Diameter Steel Pipe End Caps manufacturer in UAE, check Nominal Bore and sizes in Schedule 40 To SCH 160
Grades Of Stainless Steel End Cap
ASME B16.9 Pipe Cap Dimensions
| Normal Pipe Size | Outside Diameter Of (D) |
Caps Length Of (H) |
Length Of H(1) |
| 1/2 | 21.3 | 25 | 25 |
| 3/4 | 26.7 | 25 | 25 |
| 1 | 33.4 | 38 | 38 |
| 1.1/4 | 42.2 | 38 | 38 |
| 1.1/2 | 48.3 | 38 | 38 |
| 2 | 60.3 | 38 | 44 |
| 2.1/2 | 73 | 38 | 51 |
| 3 | 88.9 | 51 | 64 |
| 3.1/2 | 101.6 | 64 | 76 |
| 4 | 114.3 | 64 | 76 |
| 5 | 141.3 | 76 | 89 |
| 6 | 168.3 | 89 | 102 |
| 8 | 219.1 | 102 | 127 |
| 10 | 273 | 127 | 152 |
| 12 | 323.8 | 152 | 178 |
| 14 | 355.6 | 165 | 191 |
| 16 | 406.4 | 178 | 203 |
| 18 | 457 | 203 | 229 |
| 20 | 508 | 229 | 254 |
| 22 | 559 | 254 | 254 |
| 24 | 610 | 267 | 305 |
| 26 | 660 | 267 | - |
| 28 | 711 | 267 | - |
| 30 | 762 | 267 | - |
| 32 | 813 | 267 | - |
| 34 | 864 | 237 | - |
| 36 | 914 | 267 | - |
| 38 | 965 | 305 | - |
| 40 | 1016 | 305 | - |
| 42 | 1067 | 305 | - |
| 44 | 1118 | 343 | - |
| 46 | 1168 | 343 | - |
| 48 | 1219 | 343 | - |
Grade Of Carbon Steel Pipe Caps
| Normal Pipe Size | STD | XS | 160 SCH | (XXS) |
| 1 | 0.09 | 0.14 | 0.18 | 0.23 |
| 1.1/4 | 0.14 | 0.18 | 0.23 | 0.34 |
| 1.1/2 | 0.18 | 0.23 | 0.27 | 0.41 |
| 2 | 0.27 | 0.34 | 0.57 | 0.68 |
| 2.1/2 | 0.41 | 0.45 | 0.79 | 1.13 |
| 3 | 0.68 | 0.79 | 1.32 | 1.81 |
| 3.1/2 | 0.91 | 1.13 | – | 2.72 |
| 4 | 1.13 | 1.36 | 2.68 | 3.4 |
| 5 | 2.04 | 2.49 | 4.54 | 5.44 |
| 6 | 2.95 | 4.08 | 6.8 | 8.16 |
| 8 | 5.44 | 7.26 | 14.06 | 13.61 |
| 10 | 9.07 | 11.34 | 25.85 | – |
| 12 | 13.61 | 16.33 | 43.09 | – |
| 14 | 16.33 | 20.41 | – | – |
| 16 | 18.14 | 24.49 | – | – |
| 18 | 24.49 | 32.66 | – | – |
| 20 | 34.02 | 39.01 | – | – |
| 22 | 42.64 | 56.7 | – | – |
| 24 | 43.54 | 58.97 | – | – |
| 26 | 53.98 | 72.12 | – | – |
| 30 | 78.02 | 103.87 | – | – |
| O.D. | size Or High Of End Cap | W.T. Of ('E') | ||
| (DN) | (NPS) | (E) | (E1) | (E) |
| 15 | 1/2 | 25 | 25 | 3.73 |
| 20 | 3/4 | 25 | 25 | 3.91 |
| 25 | 1 | 38 | 38 | 4.55 |
| 32 | 11／4 | 38 | 38 | 4.85 |
| 40 | 11／2 | 38 | 38 | 5.08 |
| 50 | 2 | 38 | 44 | 5.54 |
| 65 | 21／2 | 38 | 51 | 7.01 |
| 80 | 3 | 51 | 64 | 7.62 |
| 90 | 31／2 | 64 | 76 | 8.08 |
| 100 | 4 | 64 | 76 | 8.56 |
| 125 | 5 | 76 | 89 | 9.53 |
| 150 | 6 | 89 | 102 | 10.97 |
| 200 | 8 | 102 | 127 | 12.7 |
| 250 | 10 | 127 | 152 | 12.7 |
| 300 | 12 | 152 | 178 | 12.7 |
| 350 | 14 | 165 | 191 | 12.7 |
| 400 | 16 | 178 | 203 | 12.7 |
| 450 | 18 | 203 | 229 | 12.7 |
| 500 | 20 | 229 | 254 | 12.7 |
| 550 | 22 | 254 | 254 | 12.7 |
| 600 | 24 | 267 | 305 | 12.7 |
| 650 | 26 | 267 | ||
| 700 | 28 | 267 | ||
| 750 | 30 | 267 | ||
| 800 | 32 | 267 | ||
| 850 | 34 | 267 | ||
| 900 | 36 | 267 | ||
| 950 | 38 | 305 | ||
| 1000 | 40 | 305 | ||
| 1050 | 42 | 305 | ||
| 1100 | 44 | 343 | ||
| 1150 | 46 | 343 | ||
| 1200 | 48 | 343 | ||
- 1/2 Inch to 56 Inch : Size range
- SCH 5 to SCH 160 : Pressure
- 200mm : maximum WT
- SCH10 To SCH 80s : WT
Stainless Steel End Cap Tolerance
| NPS | 1/2 to 2.1/2 | 3 to 3.1/2 | 4 | 5 to 8 |
| O.D. at Bevel (D) |
+ 1.6 - 0.8 |
1.6 | 1.6 | + 2.4 - 1.6 |
| I.D. at End | 0.8 | 1.6 | 1.6 | 1.6 |
| Overall Length Of(H) | 3 | 3 | 3 | 6 |
| NPS | 10 to 18 | 20 to 24 | 26 to 30 | 32 to 48 |
| O.D. at Bevel (D) |
+ 4 - 3.2 |
+ 6.4 - 4.8 |
+ 6.4 - 4.8 |
+ 6.4 - 4.8 |
| I.D. at End | 3.2 | 4.8 | + 6.4 - 4.8 |
+ 6.4 - 4.8 |
| Overall Length Of (H) | 6 | 6 | 10 | 10 |
| WT (T) | Not less than 87.5% of Nominal Wall Thickness | |||
View Standard Sizes & Advantages Of 3 Inch Steel Pipe Cap, supplier of Seamless and welded SS End Caps For Pipes in Dubai
Advantages
- .It unnecessary to apply tube as raw material, so that could store tooling price.
- ansi b16.9 cap blank is flat or flexible, it is easy for cutting.
- precision also can be guaranteed, that's handy to assemble.
Grade Of Alloy Steel Pipe End Cap
| Diameter Of ASME B16.9 End Cap | Wall thickness (WT) | (L) | Description |
|---|---|---|---|
| 609.6 | 4 | 135 | DIN 28011 |
| 508 | 4 | 120 | DIN 28011 |
| 506 | 3 | 120 | EN 10253-3 |
| 456 | 3 | 108 | EN 10253-3 |
| 406.4 | 3 | 100 | DIN 28011 |
| 406.4 | 3 | 178 | EN 10253-4 |
| 406 | 3 | 98 | EN 10253-3 |
| 356 | 3 | 79 | EN 10253-3 |
| 355.6 | 3 | 87 | DIN 28011 |
| 355.6 | 3 | 165 | EN 10253-4 |
| 323.9 | 3 | 72 | EN 10253-4 |
| 323.9 | 3 | 84 | DIN 28011 |
| 323.9 | 3 | 152 | EN 10253-4 |
A234 WPB Large Diameter Pipe Cap Sizes
| O.D. | I.D. | In Inch | 20 SCH | 40 SCH | 80 SCH | STD | XS |
| Kilogram | Kilogram | Kilogram | Kilogram | Kilogram | Kilogram | Kilogram | Kilogram |
| 88.9 | 80 | 3 | 0.66 | 0.92 | 0.66 | 0.92 | - |
| 114.3 | 100 | 4 | 1.17 | 1.67 | 1.17 | 1.67 | - |
| 141.3 | 125 | 5 | 1.91 | 2.78 | 1.91 | 2.78 | - |
| 168.3 | 150 | 6 | 2.9 | 4.47 | 2.9 | 4.47 | - |
| 219.1 | 200 | 8 | 4.09 | 5.19 | 8.05 | 5.19 | 8.05 |
| 273 | 250 | 10 | 6.36 | 9.15 | 12.5 | 9.15 | 12.5 |
| 323.8 | 300 | 12 | 9.08 | 14.4 | 26.8 | 13.2 | 17.3 |
| 355.6 | 350 | 14 | 13.2 | 18.8 | 34.5 | 15.9 | 20.4 |
| 406.4 | 400 | 16 | 16.8 | 26.7 | 47.7 | 20.4 | 26.3 |
| 457.2 | 450 | 18 | 24.8 | 41.8 | 67.7 | 25.9 | 33.6 |
| 508 | 500 | 20 | 32.2 | 54.9 | 91.3 | 32.2 | 42.7 |
| 558.8 | 550 | 22 | 37.7 | 49.9 | - | - | - |
| 609.6 | 600 | 24 | 46.3 | 93.1 | 155 | 46.3 | 59.5 |