ASME B16.9 Pipe Cap

Buttweld End Cap manufacturer in UAE, Manufacturing Method Of Stainless Steel End Caps


ASME B16.9 Pipe Cap

Deep Drawing Method Of ASME B16.9 Pipe Cap

The most typical manufacturing processes for ASME B16.9 Pipe Cap is a circle-shaped plate section that is taken out. After that it is created by deep drawing.Deep drawing is a production technique used to mold sheet metal into geometrical patterns deeper than half their diameters. Deep drawing entails extending the metal blank around a hole before inserting it into a die, which is a cutter.
The ultimate shape of a sheet of metal formed by a drawing press relies on the ultimate position. The metal employed in the deep drawing must be flexible and resilient to damage from tension and strain.

How To Measure Stainless Steel End Cap?

For Male Stainless Steel End Caps: Your pipe fitting's outer diameter (OD) should be measured.You need to wrap the pipe in a string. Place a pen where the rope touches itself. Find the separation between the string's end and the mark you made using a ruler or measurement tape. By 3.14159, split the circumference.For Female Threads, Your pipe inside diameter (ID) should be measured.

Check our online price of A234 WPB End Caps, ANSI B16.9 End Cap Specification

Carbon Steel Weld Caps Thickness Calculation

Depending on the Buttweld End Cap sheet thickness, outer diameter, and end-to-end width, one can estimate the weight of the component. You can use the thickness calculator to know more about the thickness of the weld caps. These will vary depending on your needs.
Thickness is: 2(tan b x (t-r)) + g +2r

How To Connect Pipeline With Buttweld End Cap?

A cap will be placed on the piping tip to seal it off. The Cap is accessible for all pipe sizes and can occasionally be utilized for additional reasons. Stainless Steel End Cap is employed to prevent or cover a pipeline's termination. The end cap is soldered to the appropriate diameter pipe within the pipeline that must be sealed during weld preparation. The end cap is securely fastened once it is in position that may be unbolted to provide entrance to the pipeline.

Refer Beveled Ends Of Carbon Steel Weld Caps, ASME B16.9 Cap Dimensions & Weight Chart




Specialized in manufacturing

ASME B16.9 Pipe Cap

ANSI B16.9 Pipe Cap used to seal an open end of the pipe.

Size

1/2 inch upto 68 Inch

SCH

10S to 180

ASTM

A403, A234, WPHY

ASME

B16.9
ANSI B16.9 Pipe End


Available Shapes Of Stainless Steel Buttweld Caps



Buttweld End Cap Formula
Buttweld End Cap Formula
  • Wall Thickness = T (mm)
  • Weight = (W) of SS End Caps in Kg.
  • End to end length = (E) of End Caps In (mm)
  • Outside diameter = (O.D.) of Pipe Caps In (mm)
Pipe End Cap Surface Treatment
Pipe End Cap Surface Treatment
  • rust-proof black oil and hot galvanized.
  • Based on different materials, pipe caps include cs caps, sscaps, and alloy steel cap etc.
  • Depending on their construction, pipe caps contain tapered caps or threaded caps
ANSI B16.9 Cap Manufacturing Method
ANSI B16.9 Cap Manufacturing Method
  • Caps Are Manufactured By Deep Drawing Method. In Deep Drawing, Plate Is Cut Out In A Circle & Formed By A Deep-drawing Die.

ANSI B16.9 End Cap Specification


Specifications ASME B16.9 Pipe End
Standard ASME B16.9
EN 10253-2
DIN 2617
Joint Type Seamless / Butt-Weld/ Welded/ Fabricated
Size Of Manufacturer BW (Buttweld) 1½" NB to 80" NB
SMLS (Seamless) 4” to 24”
Weld (Welded) 2” to 36”
Fittings Connection Types Buttweld/ Threaded and Instrumentation/ Hydraulic/ Forged
Types Of Schedule SCH 5S To SCH XXS
Available Coating Oil Black Paint
Yellow Transparent
Anti-rust Paint
Zinc Plated
Cold and Hot Dip Galvanized
Brand Name Schulzmann
Supply Ability 150 Ton Per Month
Types Of Buttweld End Cap manufacturer in UAE Buttweld Cap (Square Cap/ Round Cap/ Rectangular Cap/ “U” Shape Cap/ “I” Shape Cap/ Oval End Cap)
Transportation In Air & Ocean
Manufacturing Productivity 300 ton per month
Use In Marine & dredging
Sanitation
Process Instrumentation
Oil and Gas
Petrochemical/ Refinery/Chemical
Power etc.
Available Packing Packing In Plywood Box And Plywood Pallet


Buttweld End Cap Price List


Product Description Price
PIPE FITTING, 4.000IN, BUTTWELD CAP, DUPLEX STAINLESS STEEL US $26.29 Per PCS
BUTTWELD CAP, 0.750IN, HASTELLOY C- 276 PER ASTM B366 US $277.92 Per KG
1.500IN, CAP, BUTTWELD, INCONEL 600 PER ASTM B366 US $178.13 Per KG
PIPE FITTINGS - 0.750IN, CAP, BUTTWELD US $17.13 Per PCS
ASTM A234 WPB, ASME B16.9:CAP, SCH80 WPB US $4040.44 Per KG
6 Inch, XXS, CAP, Buttweld US $22.52 Per KG
10 Inch, SCH80, CAP, A234 WPB US $1036.55 Per KG
SEAMLESS, BUTTWELD FITTINGS, 4 XXS, CAP US $143.56 Per KG
SEAMLESS, BW FITTINGS :10" SCH40 CAP US $573.80 Per KG
SEAMLESS, BW FITTINGS :8" SCH120 CAP US $315.65 Per KG
SEAMLESS, BW FITTINGS :8" SCH20 CAP US $78.66 Per PCS
SEAMLESS, BW FITTINGS :10" SCH120 CAP US $312.52 Per KG
SEAMLESS, BW FITTINGS : 6" SCH160 CAP US $267.06 Per KG


Types Of ASME B16.9 Pipe Cap


Butt Weld Pipe Caps

Butt Weld Pipe Caps

Carbon Steel Buttweld Caps

Carbon Steel Buttweld Caps

ASME B16.9 Cap

ASME B16.9 Cap

 Square End Caps

Square End Caps

Stainless Steel End Caps For Pipes

Stainless Steel End Caps For Pipes

Wall End Caps

Wall End Caps

Large Diameter Steel Pipe End Caps

Large Diameter Steel Pipe End Caps

3 Inch Steel Pipe Caps

3 Inch Steel Pipe Caps

SS End Caps

SS End Caps

Pipe End Caps

Pipe End Caps

Aluminium End Caps

Aluminium End Caps

Exhaust Pipe End Caps

Exhaust Pipe End Caps

Galvanized Pipes End Cap

Galvanized Pipes End Cap

Copper Pipes End Caps

Copper Pipes End Caps

Seamless Pipes End Caps

Seamless Pipes End Caps


Carbon Steel Weld Caps Beveled Ends


NPS Of CapsOutside Diameter at BevelCenter-To-End
(D)(C)(M)
(DN)(Inch)(Series A)(Series B)
151/221.31825-
203/426.92529-
25133.73238-
3211/442.43848-
4011/2 48.34557-
50260.35764-
6521/276.1(73)7676-
80388.98986-
9031/2101.695-
1004114.3108105-
1255139.7133124-
1506168.3159143-
2008219.1219178-
25010273.0273216-
30012323.9325254-
35014355.6377279-
40016406.4426305-
45018457.2478343-
50020508.0529381-
55022559419-
60024610630432-
65026660495-
70028711720521-
75030762559-
80032813820597-
85034864635-
90036914920673-
95038965711-
10004010161020749-
1050421067762711
11004411181120813762
1150461168851800
1200481220122088983


BS1640 Large Diameter Steel Pipe End Caps manufacturer in UAE, check Nominal Bore and sizes in Schedule 40 To SCH 160


Grades Of Stainless Steel End Cap



ASME B16.9 Pipe Cap Dimensions


ASME B16.9 Pipe Cap Dimensions


Normal Pipe Size Outside Diameter Of
(D)
Caps Length Of
(H)
Length Of
H(1)
1/2 21.3 25 25
3/4 26.7 25 25
1 33.4 38 38
1.1/4 42.2 38 38
1.1/2 48.3 38 38
2 60.3 38 44
2.1/2 73 38 51
3 88.9 51 64
3.1/2 101.6 64 76
4 114.3 64 76
5 141.3 76 89
6 168.3 89 102
8 219.1 102 127
10 273 127 152
12 323.8 152 178
14 355.6 165 191
16 406.4 178 203
18 457 203 229
20 508 229 254
22 559 254 254
24 610 267 305
26 660 267 -
28 711 267 -
30 762 267 -
32 813 267 -
34 864 237 -
36 914 267 -
38 965 305 -
40 1016 305 -
42 1067 305 -
44 1118 343 -
46 1168 343 -
48 1219 343 -


Grade Of Carbon Steel Pipe Caps




Asme B16.9 Cap Weight


Normal Pipe SizeSTD XS160 SCH(XXS)
10.090.140.180.23
1.1/40.140.180.230.34
1.1/20.180.230.270.41
20.270.340.570.68
2.1/20.410.450.791.13
30.680.791.321.81
3.1/20.911.132.72
41.131.362.683.4
52.042.494.545.44
62.954.086.88.16
85.447.2614.0613.61
109.0711.3425.85
1213.6116.3343.09
1416.3320.41
1618.1424.49
1824.4932.66
2034.0239.01
2242.6456.7
2443.5458.97
2653.9872.12
3078.02103.87


Standard Pipe Cap Sizes


O.D.size Or High Of End Cap W.T. Of ('E')
(DN)(NPS)(E)(E1)(E)
151/225253.73
203/425253.91
25138384.55
3211/438384.85
4011/238385.08
50238445.54
6521/238517.01
80351647.62
9031/264768.08
100464768.56
125576899.53
15068910210.97
200810212712.7
2501012715212.7
3001215217812.7
3501416519112.7
4001617820312.7
4501820322912.7
5002022925412.7
5502225425412.7
6002426730512.7
65026267  
70028267  
75030267  
80032267  
85034267  
90036267  
95038305  
100040305  
105042305  
110044343  
115046343  
120048343
  • 1/2 Inch to 56 Inch : Size range
  • SCH 5 to SCH 160 : Pressure
  • 200mm : maximum WT
  • SCH10 To SCH 80s : WT


Stainless Steel End Cap Tolerance


NPS 1/2 to 2.1/2 3 to 3.1/2 4 5 to 8
O.D.
at Bevel (D)
+ 1.6
- 0.8
1.6 1.6 + 2.4
- 1.6
I.D. at End 0.8 1.6 1.6 1.6
Overall Length Of(H) 3 3 3 6
NPS 10 to 18 20 to 24 26 to 30 32 to 48
O.D.
at Bevel (D)
+ 4
- 3.2
+ 6.4
- 4.8
+ 6.4
- 4.8
+ 6.4
- 4.8
I.D. at End 3.2 4.8 + 6.4
- 4.8
+ 6.4
- 4.8
Overall Length Of (H) 6 6 10 10
WT (T) Not less than 87.5% of Nominal Wall Thickness


View Standard Sizes & Advantages Of 3 Inch Steel Pipe Cap, supplier of Seamless and welded SS End Caps For Pipes in Dubai

ASME B16.9 End Cap Advantages


Advantages

  • .It unnecessary to apply tube as raw material, so that could store tooling price.
  • ansi b16.9 cap blank is flat or flexible, it is easy for cutting.
  • precision also can be guaranteed, that's handy to assemble.


Grade Of Alloy Steel Pipe End Cap






SS End Caps Diameter


Diameter Of ASME B16.9 End Cap Wall thickness (WT) (L) Description
609.6 4 135 DIN 28011
508 4 120 DIN 28011
506 3 120 EN 10253-3
456 3 108 EN 10253-3
406.4 3 100 DIN 28011
406.4 3 178 EN 10253-4
406 3 98 EN 10253-3
356 3 79 EN 10253-3
355.6 3 87 DIN 28011
355.6 3 165 EN 10253-4
323.9 3 72 EN 10253-4
323.9 3 84 DIN 28011
323.9 3 152 EN 10253-4


A234 WPB Large Diameter Pipe Cap Sizes


O.D.I.D.In Inch20 SCH40 SCH80 SCHSTDXS
KilogramKilogramKilogramKilogramKilogramKilogramKilogramKilogram
88.98030.660.920.660.92-
114.310041.171.671.171.67-
141.312551.912.781.912.78-
168.315062.94.472.94.47-
219.120084.095.198.055.198.05
273250106.369.1512.59.1512.5
323.8300129.0814.426.813.217.3
355.63501413.218.834.515.920.4
406.44001616.826.747.720.426.3
457.24501824.841.867.725.933.6
5085002032.254.991.332.242.7
558.85502237.749.9---
609.66002446.393.115546.359.5