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We Have Over 15 Years Of Experience In Steel Forging Casting And Fabrication. Ready stock of Welded Joints Flanges available for Iran, Kuwait, Saudi Arabia, Turkey and Qatar in standard sizes and pressure class, give a call for custom sizes, get a free sample now!.

About Company

Technically Trained & Experienced Team

Founded In 2005, Schulzmann Has Been One Of The Leading Weld Fittings Manufacturer In Uae. We Supplying Forged Fittings To Petrochemical, Chemical Plants, Oil And Gas Industry. Our Steel Fittings Are Compatible With Pressure Up To 12500 Psi. We Are A Registered Approved Manufacturer and Supplier In The Government/ Public Sector Petrochemical Companies In UAE Like Weatherford - Cielo, Emergio DMCC, GTE Petrochem, ADNOC and Dubai Petroleum Establishment.
We Have A 50000 Square Feet Warehouse At Dubai (UAE) That Helps Us In Storing These Products And Supplying Them To Our Customers As And When Required Without A Dealy. Schulzmann Is A Specialist In All Types Of Fittings. On Our Website, You Can Find A Complete Guide Of Make Steel Fittings And Forged Flanges Including Specification, Weight Chart, Heat Number, Dimensions, Sizes, Pressure Rating.

Download Our Pipe Fittings Dimensions PDF

Forging

Heat Treatment

Cutting And Welding

Inspection And Testing

Machining

Forging

A very extensive contribution with assembling patterns of extraordinary materials and a colossal variety of forming passes on has made Schulzmann world chief association in this field.

We have 5 steel fittings cold press forming machine and their max. bending diameter is DN600/ DN400，DN250/ DN100 and DN40 fittings

Heat Treatment

Schulzmann have a colossal cooling pool with a length of 15 meters and a significance of 5 meters is open, close to the essential warmer, for stifling and treating.

Warming broilers and cooling gadgets are taken on to direct normalizing, strengthening, treating or strong arrangement treatment
maximum processing temperature is 1200℃.

Cutting And Welding

All welding strategies, customized and manual, is used in our studio to guarantee zero flaws joints with tempered steel, carbon steel and unprecedented materials.

Elbow fittings Cutting
Tee fittings Cutting
Weld Neck Flanges Welding

Inspection And Testing

We carry out strict test in the whole R&D process. We will always follow our test steps to test the first machine.

Ultrasonic Test
Radiography Test
Hardness Test
Tensile strength testing

Machining

More than 13 boring machines are available in our workshop

Tee Beveling Machine
Hydraulic Press 300 Tons Capacity
Hydraulic Press 150 Tons Capacity
Cold Forming Machines
CNC Lath

Production Line

Raw materials

The usual raw materials of flanges & fittings include stainless steel, carbon steel, and aluminum fittings.

Heating

Three heating furnaces, maximum 1500kgs (kilogram), can heat 3 tons per day for one shift

Hammering

Totally four hammers, maximum 1000 kilograms

Heat treatment

we will heat to 1050 deg, and holding for 2.5-3 hours, and then cooling in water

Rough machining

Total twenty-three vertical lathes

Final machining

Numerical lathe to guranteen the accuracy

Marking

Marking with auto machine

Cleaning

Clean industrial flanges & fittings

Package

plywood box and plywood pallet

Material and Finished product inspection

Webster hardness tester

Metallographic microscope

Impact testing machine

Wall thickness detection

Metallic element test

Magnetic particle inspection

Testing & Engineering Capabilities

Chemical composition analysis
NDT Testing (dye penetrant, UT, radiographic)
Hardness, Conductivity, & Grain Size Analysis
Mechanical testing (tensile-yield-elongation)
Simulation Software
SOP for control of CNC
Machine Programs
CAD/CAM system

Our Vision

Improve Customer Satisfaction Day By Day, We Believe To Maintain A Long Relationship With Our Client.

Our Services

Our Manufacturing Factory Is Equipped With Modern Machines Such As Pipe Fittings Forging Process.

Why Us

Superior quality products
Customer focused approach
Proven execution of small as well as large batch orders

All Our Products Are
Fully Tested

Schulzmann Also Provide Value-added Services Like Bevelling, Polishing, Sand-blasting, Electroplating, Drilling, Hot-dip Galvanizing, Casting, Cutting, Bending And Threading and Third-party Inspection.

Manufacturing Facilities

Facilities	Scale
Lathe	￠530
Lathe	￠850
Marking Machine	-
CNC Lathe 6"	￠180
Lathe	￠480
CNC Lathe 12"	￠450
CNC Turning	￠850
CNC Drill Master	￠3000
Portable Marking Machine	-
CNC Lathe 15"	￠550
Milling	-
Band Saw	￠500
Lathe	￠580
MCT	750 * 1900 * 800
Circular Saw	￠90
CNC Vertical Lathe	￠3000

Schulzmann Manufacturing Capacity

ITEM	RANGE	CAPACITY / YEAR
PIPE FITTINGS	~150"	1500 Ton
O-LET	~36"	500 Ton
FORGED FITTINGS	~4"	1000 Ton
PIPE FLANGE	~120"	1200 Ton
NOZZLE	~36"	180 Ton